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How to Make Chili Sauce in Factory

How-to-Make-Chili-Sauce-in-Factory

The chili hot pepper sauce is very popular in East Asia, South Asia and Southeast Asia as cooking or food ingredients. It is composed of a chili stem cutting machine, chili washing and sorting machine, chili hot pepper crush machine, chili hot pepper pulping machine, chili hot pepper sauce blending preparation system, chili sauce homogenizing, sterilizing and filling machine, CIP cleaning machine, RO water treatment system.

The ingredients of the chili sauce mainly include sugar, water, salt, onion, spices, seasonings, etc. These ingredients preparation and mixing will proceed in powder mixing tanks or high shear dissolving tanks.

The capacity of the chili sauce production line is from 500L/H-10000L/H, and the end products can be filled into PET or glass bottles, jars, pouches or sachets.

Chili sauce will be pasteurized by one tube pasteurizer or cooking tank before filling, and to ensure the shelf life of the end products, the chili sauce container will perform secondary pasteurizing after filling with the spray type or water bath type pasteurizer.

Chili Sauce Production Line Processing Flowchart

The fresh red or green chili hot pepper after harvesting, use the pepper stem cutting machine to remove the stem, then upload the chili hot pepper into air blowing washing machine to remove the sand or foreign matters, then do inspection sort out the rotten hot pepper and remove the remain stems by workers, after that the clean hot peppers or chili will be sent to one chopper to crush the pepper into mash, and following that, the pulping machine will remove the seeds and break further into puree. After that, the chili pepper paste will be blended with other ingredients, then after homogenizing, degassing then filling into bottles or sachets.

Romiter-Chili-Pepper-Hot-Sauce-Processing-Flowchart

Chili Pepper Stem Cutting Machine

This equipment is mainly used for the removal of dry and wet chili pepper handles. The equipment has a high cutting rate, low pepper loss and high efficacy. It can adapt to different varieties and chili hot pepper types. It is important equipment for the processing of bulk chili hot peppers, which can replace a large number of workers and greatly improve work efficiency. It not only greatly increases the output, but also removes the bends of the peppers, which greatly solves the difficult handling of the chili hot peppers in the agricultural market today.

The main working principle: during the rolling process of the drum, the outer cutter and the wall of the sieve cylinder produce a mechanical twisting force on the hot pepper handle which penetrates the sieve hole, so as to achieve the purpose of removing the chili hot pepper handle.

Large-Capacity-Chili-Pepper-Stem-Cutting-Machine-with-Feeding-Elevator

Chili Hot Pepper Washing and Selection Conveyor Machine

This chili washing machine is made of SUS304 material, water is used as the medium, and the air bubbles are formed by the strong flow turbine fan to roll and clean the chili pepper flexibly. While cleaning, spray pipes and nozzles are added to the upper part of the mesh belt, and the high-pressure water pump is used for circulating spraying, which effectively suppresses the pepper floating and material cleaning.

The chili hot pepper inspects conveyor is used to sort out the low-quality peppers, it is a belt mesh conveyor and can meet 5-6 workers operating at the same time.

Automatic Chili Pepper Air Bubble Water Washing Machine

Chili Hot Pepper Crushing and Colloid Milling Machine

The equipment is composed of a crushing device and a beating device, which is first crushed and then pulping the chili pepper. The use and operation are faster, and the crushing, pulping and slagging processes can be completed automatically at one time, which greatly reduces the manual workload. At the same time, this machine has an automatic cleaning function, which is now a high-end fruit pulp processing equipment for large-scale fruit juice processing plants. The chili paste after pulping, the material precision is 0.6mm, the seeds and coarse fiber will be removed.

For small capacity, we can also use the colloid mill to crush and refine the pulp from fresh chili hot peppers. It has excellent superfine pulverization, dispersion, emulsification, homogenization, mixing and other efficiencies, after the material is processed by this machine, the particle size can reach 2-60μm, and the homogeneity can reach more than 95%. It is ideal equipment for ultra-micro processing.

Stainless-Steel-Chili-Paste-Crushing-Machine-for-Malaysia-Customer

Full-Stainless-Chili-Paste-Collid-Milling Machine

Chili Sauce Preparation Machine

The chili sauce blending and preparation process will be in the mixing tanks, the powder ingredients will be dissolved in powder mixing tank or high shear dissolving tank, then pump into the blending tank, in blending tank, the pepper sauce, water and other auxiliary ingredients will be mixed evenly with 65-80℃. The blending tanks are SUS304 material, can be heated by electricity or steam, equipped with stir, CIP cleaning ball, temperature sensor, lever sensor, sample valve.

Chili-Sauce-Temperary-Storage-Tank-with-Mixer

Chili Sauce Sterilizer

If you use the colloid mill to process the chili sauce, then there is no need for homogenizing process, but if you use the pulping machine, the high-pressure homogenizer needs to be used, the function is superfine and emulsification materials to make the materials more smooth.

When sterilizing chili sauce, there are two options, one will use tube pasteurizer heat the pepper sauce to 95℃, with 15-20S, then filled into bottles or sachets instantly. The other option is using a cooking tank to boil the material, then filling into containers. The cooking tank pasteurizer is suitable for small capacity lines.

UHT-Chili-Pepper-Sauce-Tube-Sterilizer-Machine

Chili Sauce Filling Packing Machine

Automatic-Chili-Sauce-Filling-Capping-Packing-Plant

Chili pepper sauce filling machine adopts piston-type quantitative hot filling machine.

Accurate measurement: Servo system control is adopted to ensure the accuracy of filling.

Variable speed filling: In the filling process, when the target filling volume is approaching, variable speed can be applied to realize slow filling, preventing the liquid from overflowing the bottle mouth and causing pollution.

Convenient adjustment: To change the filling capacity specification, you only need to change the parameters on the touch screen, and all filling heads can be changed in place at one time. In addition, the fine-tuning dose only needs to be adjusted on the touch screen.

Company Profile

Romiter Machinery Co., Ltd. is a market-leading manufacturer of chili pepper processing machines. Romiter has an excellent technical support team, including highly experienced machinists and service technicians. Now, Romiter Group provides a complete chili pepper processing solution, which includes but is not limited to Chili Pepper Water Washing Cleaning Machine, Chili Pepper Stone Removing Machine, Chili Dry Cleaning Machine, Chili Pepper Flakes Machine, Chili Pepper Paste Machine, Dry Chili Cutting Machine, Fresh Chili Ring Cutting Machine, Chili Seeds Separator Machine, Chili Stem Cutting Machine, Chili Dryer Machine, Chili Pepper Powder Machine, Chili Pepper Sterilization Machine and Chili Pepper Sauce Packing Machine

Romiter Group can provide customized products for customers. Welcome to contact us for more information.

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